Analog Encoder Interface Board

This file outlines the use of the Analog Encoder Interface Board. The Analog Encoder Interface Board is intended to amplify signals from an analog encoder (sin/cos outputs) to be able to measure rotor position with using the analog input ports of the AMDC.

../../_images/aei-top-view.webp

Relevant Hardware Versions

  • AMDC Rev E and newer.

Revision History

See the changelog.

Design Requirements and Considerations

Input Signals (From Analog Encoder)

This board design is designed to be compatible with the RLS RM44 Rotary Magnetic Encoder:

  • Differential sin/cos signals

  • Amplitude: 0.25V

  • Offset: 1.6V

Output Signals (To AMDC)

The goal of the board is to condition the input signals to quantities that are easily measured by the AMDC’s analog interface. The output signals should meet the following specification:

  • Differential sin/cos

  • No DC offset

  • Reside within +/- 10V range

Block Diagram

The following block diagram illustrates how this board conditions sin/cos position signals for use by the AMDC:

../../_images/circuit-block-diagram.svg

The blue box shows the functionality of the Analog Encoder Interface Board. It removes the DC offset of each signal in the differential pair of encoder outputs and amplifies each signal by a gain of 10.

The green AMDC box illustrates example functionality that can be implemented in the AMDC to use the resulting signals to calculate shaft speed and position.

External Connectors

There are 4 connectors on the boards. The details of the pinout are provided below.

6 pin connector J1: Encoder

Pin number

Signal name

1

5 V

2

GND

3

VA_P

4

VA_N

5

VB_P

6

VB_N

2 pin connector J2: Power supply

Pin number

Signal name

1

24 V

2

GND_24V

6 pin connector J3: Drive

Pin number

Signal name

1

NC

2

GND

3

VB_N_OUT

4

VB_P_OUT

5

VA_N_OUT

6

VA_P_OUT

Ethernet connector J4: Board-to-AMDC

Pin number

Signal name

1

VA_P_OUT

2

VA_N_OUT

3

NC

4

GND

5

NC

6

GND

7

VB_P_OUT

8

VB_N_OUT